I made this spindle as practice for the Quorn
tool I plan to build. The project was more
tedious than I had expected, but the result
is good.
My toolpost is an Aloris AXA. I make my own
toolholders for it: I put a dovetail up the
back of a 1"x3" piece of mild steel about 18"
long. When I need a new toolholder, I lop off
about 1-1/2" of this, mill a tool slot, and
put in clamp screws. It's a good way. For
the grinder, though, rather than cutting a
tool slot, I put the toolholder on the post,
aligned with the lathe axis and at center
height. Then I used a boring bar to scoop
out a semicircular groove down its length,
with the same radius of curvature as the
spindle. Finally, I bolted the spindle to
the holder. I can mount or unmount the
whole assembly in a couple of seconds.
What I haven't done yet is to set up the
small overhead countershaft that will drive
the spindle. I'll drive this from the
lathe's engine, and there will be a round
rubber belt running down to the pulley on the
back of the spindle. I haven't set this up
yet because, really, I don't like grinding on
the lathe. This spindle was an exercise more
than anything else, and I'm not really
concerned about whether or not I'll ever use
the thing.
Both ends have labyrinth seals as specified
by Prof. Chaddock for the Quorn spindle. I
followed his advice and made a hollow end
mill from drill rod, four-toothed, and used
it to cut the circular grooves in the end
caps. It worked well on the second try. (On
my first attempt the teeth were too long and
thin, and snapped off.)
That's a one-inch micrometer for scale.
Big...